If you use this FAQ, let me know what you think. If there's a question that isn't listed, let me know, too, and I'll add it. Feel free to link to this FAQ, and let me know.
Note that Ohm's Law is for "perfect" resistors. Since there is no such thing as a "perfect" resistor, Ohm's Law approximates what really happens. It doesn't take into consideration thermal effects, noise, etc. For most calculations, the approximation of Ohm's Law is good enough.
2.1 What are their symbols on a schematic?
The basic schematic diagrams of resistors are shown at right.They are:
a) Fixed value resistor
b) Variable resistor
c) Potentiometer (adjustable resistor)
d) Thermistor (temperature variable resistor)
e) Photo resistor
2.2 How do you read the schematic types and values?
When reading a schematic, you need to determine four things about the resistor:
- Resistor type -- from the schematic diagram drawn (see above).
- Value -- Most include the value as 33M, 2.2k, 220, etc. with the units being implied as ohms. European schematics may be marked differently, see below.
- Tolerance -- Most diagrams will have a footnote (e.g. All resistors are 5% tolerance unless noted), and resistors that contradict the note will have their tolerance value next to the value
- Power rating -- Most diagrams will have a footnote (e.g. All resistors are 1/4 Watt unless noted), and resistors that contridict the note will have a value, often designated in Watts (e.g. 1/2 W, 1 W).
3.1 ...pots/potentiometers/rheostats?
A potentiometer (also known as a pot, rheostat or adjustable resistor) is a form of resistor that allows its resistance value to be varied. This is usually accomplished by rotating a contact wiper along an open resistor, thus changing the amount of resistor that the current has to flow through.Generally speaking, a rheostat is a larger potentiometer that can handle dissipating greater amounts of power (as heat). They are generally used in AC power circuits, such as an old-fashion home light dimmer. (Modern home light dimmers use a different, less heat-generating circuit.)
Resistors also come in "network" packages (available in both through-hole and SMT), that have several resistors in a single part. The through-hole variety comes in a SIPP (Single Inline Pin Package) or DIP (Dual Inline Package) form, and either have several resistors with a common connection, or several independent resistors. SMT varieties of resistor networks also exist.Through-hole
Through-hole resistors come in small, cylinder-like packages with axial wire leads (the wires come out the main axis of the cylinder). They are marked with either colored bands or numerically to determine their resistance. To read the value, go here.Some through-hole resistors are not cylindrical, but rectangular. These resistors are know as power resistors due to their ability to handle large power loads.
Surface Mount
Surface mount resistors come in small, "chip-like" packages, typically 2mm by 3mm in size. Instead of wire leads, their ends are metalic, while the rest is ceramic. Surface mount resistors are marked in the same method as the color bands of through-hole resistors, but use numbers instead of the color scheme.
Variable resistors come in many forms.
Carbon Composition
Carbon composition resistors are made from a molded carbon powder that has been mixed with a phenolic binder to create a uniform resistive body. It is then surrounded in a insulating case after attaching end leads.Carbon composition resistors are used in applications in which the initial tolerance does not need to be any closer than +/- 5% of the value (i.e. they are not high tolerance devices). In the long term, the tolerance of carbon composition resistors may be up to +/- 20%.
Moisture can be absorbed into the resistor, as the phenolic plastic coating is not fully moisture-proof. Moisture problems can change the value by as much as +/- 15% to +/- 20%. This can be cured by baking the parts in a dry oven, at 100 +/- 5 degrees C, with the amount of time dependant on the size of the resistor. See the manufacturers recommended procedures for baking resistors.
In order to reduce the changes created by humidity, the carbon composition resistors should be operated at least at 20% of their rated power.
High voltages can cause breakdown in the insulation of fixed composition resistors, and manufacturers have recommended procedures for high voltage usage.
Carbon Film
Metal Film
Wire-wound
|
In our example above, the first band is red, which represents the
number two (2). The next band is violet, which is
seven (7). The multiplier is yellow which is x
10,000, while the tolerance is silver, which represents
a tolerance of 10%. Therefore, the value of the resistor is 27
x 10,000, or 270,000, or 270k, with a tolerance of +/-10%.
|
Here are a couple mnemonics for the resistor color code:
Bad Booze Rots Our Young Guts But Vodka Goes Well
Barbara Brown Runs Over Your Garden But Violet Grey Won't (courtesy of Mike Tomlinson, from Usenet)
Bad Boys Rape Our Young Girls
But Violet Gives Willingly -- Get
Some Now
(This one is special in that it includes the
standard tolerance codes of Gold, Silver, and
None.)
Bachelor Boys Rush Our Young
Girls But Veronica Goes Wild for
Silver and Gold
(This one also includes Silver
and Gold, although some might argue in the wrong order.)
Bad Boys Rape Our Young Girls Behind Victory Garden Walls
Here are some more mnemonics (including the above): look under "engineering". There is also another mnemonics list here.
6.2 This resistor doesn't have colors, but funny
numbers. How do I read them?
Some resistors, especially precision resistors, SMT resistors, and Mil-spec resistors use a numbering scheme to value
their resistance. Some use just the value numerically, such as 2.2k
5%, which would put the resistance at 2,200 ohms, +/- 5%. Some
European numberings put the metric multiplier where the decimal point
would be, so the example above would be 2k2 5%, for 2.2 kilohms.
2M2 would be 2,200,000 ohms, or 2.2 megohms, while 2R2
would be 2.2 ohms.
Surface mount (SMT) resistors use the same numbering systems as the color bands above, but instead of using colors, they use the number. So for a 2.2 kilohm resistor, the number would be 222. For the example we used in the color section, the SMT resistor of the same value would read 274. All resistors are assumed to be 5% tolerance, 1/4 watt resistors unless otherwise noted. Smaller SMT resistors may be 1/8 watt.
Type | Power | ||
Code | Meaning | Code | Value, W |
RA | Variable, wirewound precision | 20 | 2 | 25 | 3 | 30 | 4 |
RB | Fixed, wirewound precision | 08 | 0.5 | 16 | 0.666 | 17 | 1 | 18 | 1.5 | 19 | 2 | 52 | 1 | 53 | 0.5 | 55 | 0.25 | 56 | 0.125 | 57 | 1 | 58 | 2 | 70 | 0.5 | 71 | 0.25 |
RC | Fixed, composition | 05 | 0.125 | 07 | 0.25 | 09 | 0.5 | 20 | 0.5 | 30 | 1 | 32 | 1 | 41 | 2 | 42 | 2 |
RD | Power, film, non-inductive | 31 | 7 | 33 | 13 | 35 | 25 | 37 | 55 | 39 | 115 | 60 | 1 | 65 | 2 | 70 | 4 |
RE | Power, wirewound, with heatsink | 60 | 7.5 | 65 | 20 | 70 | 25 | 75 | 50 | 77 | 100 | 80 | 200 |
RL | Fixed, film | 07 | 0.25 | 20 | 0.5 | 32 | 1 | 42 | 2 |
RN | Fixed, film, high stability | 05 | 0.125 | 50 | 0.05 | 55 | 0.1 | 60 | 0.125 | 65 | 0.25 | 70 | 0.5 | 75 | 1 |
RP | Variable, power, wirewound | 10 | 25 | 11 | 12 | 15 | 50 | 16 | 25 | 20 | 75 | 25 | 100 | 30 | 150 | 35 | 225 | 40 | 300 | 45 | 500 | 50 | 750 | 55 | 1000 |
RV | Variable, composition | 01 | 0.25 | 04 | 2 | 05 | 0.5 | 06 | 0.333 |
RW | Fixed, power, wirewound | 55 | 5 | 56 | 10 | 67 | 5 | 68 | 10 | 69 | 2.5 | 70 | 1 | 74 | 5 | 78 | 10 | 79 | 3 | 80 | 2.25 | 81 | 1 |
If the letter R follows the type code, then it means that the component meets the established military reliability levels.
Temperature Coefficient | Tolerance | Failure Rate | |||
Code | Coefficient, ppm/deg. C | Code | Tolerance, % | Code | Rate, %/1000 h |
J | +/- 25 | F | +/- 1 | M | 1 |
E | +/- 25 | G | +/- 2 | P | 0.1 |
H | +/- 50 | J | +/- 5 | R | 0.01 |
C | +/- 50 | K | +/- 10 | S | 0.001 |
K | +/- 100 | ||||
O | +/- 100 |
So, our Mil-spec resistor example above is a fixed, composition resistor of 33.5 kOhms, with a power rating of 1 Watt, +/- 25 ppm/deg. C temperature coefficent, +/- 2% tolerance, and a failure rate of 0.01% per 1000 hours of use.
7.1 Why are resistor values like 1.0k, 1.2k, 1.5k, 1.8k, 2.2k, etc., and not just simply 1k, 2k, 3k, 4k, etc.?
7.2 What is a RETMA series (E12, E24, E48, E96, E192)?
If we take Ohm's Law (V = IR) we also see that the power dissipated can also be described as P = I2R or P = V2/R.
Also, you may find what looks like a resistor, however it has only one black band. This is a zero ohm resistor. Why have a zero ohm resistor? It is useful for automatic placement machines to use as a jumper. A single wire jumper requires a special interface, while a zero ohm resistor only requires the machine to be able to place resistors on the board. A zero ohm resistor is quite an interesting object!
John S. Patrick (j.s.patrick@ieee.org)